Q43W-5000 Containerized Horizontal Scrap Shear Power 110KW For Large-Scale Scrap Metal Recycling Yards

The Q43W-5000 is a core piece of equipment engineered for large-scale, high-intensity metal recycling and processing industries. Standing at the forefront of heavy-duty shearing technology with its impressive 5000 KN shearing force, it provides the ideal solution for processing thick, hard, and bulky metal scrap. Built on a philosophy of robustness, efficiency, and reliability, this machine features an optimized horizontal structure and a precision hydraulic system. It guarantees exceptional shearing performance even in the most demanding industrial environments, significantly enhancing material recovery efficiency and economic return. It is an indispensable key asset in any modern scrap metal processing line.

• Exceptional Shearing Power: The core advantage lies in its massive 5000 KN shearing force. This "Power Giant" can effortlessly cut through bundles of rebar, thick steel plates, large-sized steel sections (like H-beams and I-beams), and massive metal components from discarded machinery.
• Optimized Structural Design:
  • Horizontal Configuration: The machine boasts a stable body with a low center of gravity, ensuring smooth operation with minimal vibration. This enhances shearing precision and extends service life.
  • Long Blade: Equipped with an 1400 mm extra-long blade, it expands the single-shearing operation range, making it particularly suitable for wide plates or multiple parallel-standing bars, thereby increasing work efficiency.
  • High-Strength Blade Body: The blades are manufactured from special alloy steel and undergo specialized heat treatment, resulting in exceptional hardness, wear resistance, and impact toughness for a long operational lifespan.
• Efficient Hydraulic & Control System:
  • Powerful Core: Driven by a high-power 110 kW electric motor, it provides an abundant and stable power source for the hydraulic system, ensuring smooth operation even under peak loads.
  • Intelligent Control: The advanced hydraulic transmission and electrical control system enable various operating modes, including single cycle and continuous cycle. It features adjustable pressure, is simple to operate, responsive, and safe.
• User-Centric & Safety Design:
  • Spacious Discharge Opening: The 1400mm x 450mm discharge size ensures sheared billets are ejected smoothly, preventing blockages and reducing downtime for cleaning.
  • Comprehensive Safety: The machine is equipped with both mechanical and electrical safety protections, such as emergency stop buttons, safety guards, and hydraulic system overload protection, ensuring all-around operator safety.
  • Easy Maintenance: Centralized lubrication points and easy access for blade replacement and hydraulic system maintenance significantly reduce the difficulty and time required for routine upkeep.

• Q1: What specific types of metal materials can the Q43W-5000 shear?
  A1: Its application range is very broad. It is primarily used for: carbon steel and alloy steel rounds, squares, and flats; steel plates and billets of moderate thickness; large channels, I-beams, and H-beams. It is also perfectly suited for shearing scrap car frames, metal bales, dismantled home appliance shells, and lightweight metal structures.
• Q2: Is the installation complex? Are there special foundation requirements?
  A2: Due to the significant weight and operational vibration, the foundation requirements are strict. Customers must prepare a concrete foundation with sufficient strength and depth according to the provided foundation drawing, with embedded anchor bolts. We recommend professional installation and welcome coordination with our technical team for on-site guidance or inspection to ensure proper setup.
• Q3: How durable are the blades? Can they be reconditioned or replaced after wear?
  A3: The blades of this machine are designed for easy replacement and reconditioning. Made from high-quality alloy tool steel, they offer excellent wear resistance. When the cutting edge dulls from prolonged use, it can be re-sharpened multiple times on a grinding machine. Once worn beyond the service limit, genuine replacement blades can be purchased, making maintenance cost-effective.
• Q4: The cutting frequency is 3-4 times/minute. Is this speed adjustable?
  A4: Yes, it is adjustable. The shearing cycle speed can be regulated within a certain range via the hydraulic control system. Users can set the optimal speed based on the hardness and size of the material, as well as specific production rhythm requirements, balancing efficiency and machine wear.
• Q5: Can the machine be upgraded for automation, such as with conveyors or auto-feed systems?
  A5: Absolutely. The Q43W-5000 is designed for production line integration. It can be easily connected with auxiliary equipment like apron conveyors, roller conveyors, magnetic feeders, or grapples to form a semi or fully automated metal shearing line, drastically reducing labor and boosting overall productivity and safety.
• Q6: What are the key points for daily maintenance and servicing?
  A6: Routine maintenance includes:
  * Daily: Check hydraulic oil level and for leaks; clean debris from the blade area.
  * Periodic: Change or filter hydraulic oil as per the manual; check and tighten critical bolts; lubricate all specified points with the recommended grease.
  * Long-term: Regularly inspect blade gap and wear; check the reliability of electrical components. A detailed maintenance manual and schedule are provided.

• Large Scrap Metal Recycling Yards: For processing large scrap, end-of-life vehicles, and machinery into furnace-ready charge material.
• Metal Smelting & Foundries: Serves as a core pre-processing unit, providing sized and uniform metal charge for furnaces.
• Steel Structure Manufacturing & Shipbreaking: For shearing large profiles and ship plates.
• Automobile Dismantling Centers: For quickly cutting car frames and body parts.
• Metal Product Manufacturing: Cutting long stock materials to specific lengths.
• Environmental Protection & Resource Recycling: For shearing and volume reduction of oversized metal waste in solid waste treatment.